Warehouses are constantly under pressure to do more with less. At Aisle Master, we design equipment that directly responds to this challenge. Our Aisle Master Order Picker (AME-OP) merges the functionality of a narrow aisle articulated forklift with the flexibility of an order picker. This hybrid design lets operators navigate tight warehouse spaces while also handling individual case picking efficiently.
With the Aisle Master Order Picker, you’re not just adapting to change — you’re staying ahead of it.
Designed for Maximum Space Utilization
Space limitations restrict warehouse growth. That’s why the Aisle Master Order Picker is built to work in aisles as narrow as 1650mm. This level of maneuverability allows businesses to add more racking within the same building footprint. More product storage equals greater throughput, all without expanding your facility.
If your current layout is holding you back, our warehouse planning service offers tailored solutions that help you reconfigure your setup around the capabilities of the AME-OP.
Ergonomics and Operator Comfort
Every aspect of the Aisle Master Order Picker prioritizes ease of use. Operators can step into the cab from either side thanks to a low 280mm step height. This open cabin design supports fast, frequent entry and exit — a necessity in order picking operations.
Inside the cab, a single joystick control and ergonomic layout reduce operator fatigue. Visibility is optimized at height, helping pickers maintain efficiency and accuracy, even during extended shifts.
Technical Overview: Aisle Master Order Picker
Here’s a detailed comparison of key technical features:
| Feature | Specification |
|---|---|
| Lift Height | Up to 12.1 meters (39.6 feet) |
| Step Height | 280mm (11 inches) |
| Chassis | Articulated, electric-powered |
| Operator Position | Stand-on with walk-through access |
| Aisle Width Required | 1650mm (5.4 feet) |
| Power Source | Electric |
| Use Case | Case picking + pallet handling |
The flexibility to perform both pallet handling and order picking sets this machine apart. You reduce equipment costs and training time by relying on a single vehicle that handles multiple warehouse functions.
Combines the Best of Forklift and Order Picker Technology
Traditional forklifts require wide aisles and are inefficient for case picking. Conversely, standard order pickers aren’t suited for high-density pallet storage. We developed the AME-OP to bring these functions together. It uses the same proven articulated chassis as our Aisle Master forklifts, offering stable operation at height and tight turning radii.
It’s also compatible with conventional racking systems, so there’s no need for infrastructure overhauls.
Safety-First Design for Order Picking
Working at height comes with risk. That’s why we equipped the AME-OP with a protective overhead guard, high-visibility mast, and optional fall protection harness points. The operator remains enclosed while maintaining full visibility of the load and surrounding space.
We also offer guidance on integrating safe workflows into your warehouse. Explore our order picking resources for best practices and configuration ideas.
Reduce Equipment and Labor Costs
One of the major benefits of the Aisle Master Order Picker is the consolidation of equipment functions. Rather than purchasing separate forklifts and order pickers, one unit can serve both roles. This not only lowers capital expenditure but also streamlines maintenance and reduces downtime.
Additionally, the user-friendly controls make training faster. Your team gets up to speed quicker, which means productivity gains from day one.
Built for Modern Logistics Challenges
Our customers operate in sectors where every pallet position counts. Whether you’re managing a busy 3PL site or optimizing your in-house distribution center, the AME-OP adapts to the demands of high-velocity environments.
As ecommerce volumes rise and SKU counts increase, traditional warehouse equipment can’t keep pace. The AME-OP helps you meet shorter delivery windows and handle more stock without expanding your facility footprint.
Looking to talk strategy? Use our contact page to start a conversation about your operational challenges.
Warehouse Planning Support
Before you switch out equipment or reconfigure your racking, it’s smart to plan. We provide a comprehensive warehouse layout service that uses CAD modeling and traffic simulations to show how the Aisle Master Order Picker will fit into your workflow.
Our team maps out optimal racking layouts, aisle widths, and pick paths based on your inventory profile. This ensures you get the highest return on investment when upgrading to our equipment.
Why Choose Aisle Master
We manufacture every unit in Monaghan, Ireland and ship globally. Our vehicles are known for their durability, straightforward design, and low lifetime ownership costs.
Choosing Aisle Master means choosing:
- More pallet positions per square meter
- Fewer machines to maintain
- Shorter pick times
- Improved operator safety
- Reduced energy consumption via electric drive systems
We’ve helped thousands of warehouses worldwide switch to articulated solutions that increase storage density without expanding the building footprint.
Industries We Serve
The AME-OP is suited for a wide range of warehouse environments:
- Third-party logistics (3PL)
- Food and beverage
- Retail and ecommerce fulfillment
- Pharmaceuticals and cold storage
- Automotive parts distribution
- DIY and home improvement stores
Each of these sectors benefits from flexible equipment that adjusts to different product sizes, temperature zones, and order profiles.
What Makes the AME-OP Different?
There are many order pickers and articulated forklifts on the market, but none combine the two as seamlessly as the AME-OP. Here’s how we stand out:
- Narrower aisle operation than traditional pickers
- Greater lift height for vertical storage optimization
- Built on proven Aisle Master forklift platform
- Fully electric for quiet, low-emission use
- Dual-sided entry for rapid order picking
Let’s Design Your Solution
Every warehouse is unique. That’s why we don’t just sell equipment — we deliver integrated solutions. From initial layout to after-sales support, we work with your team to get the most out of your space.
Ready to make the switch? Learn more about the Aisle Master Order Picker and how it fits into your long-term logistics strategy.
